AUTOMATIC CHECKING OF THE CAP TOLERANCE
100% quality control
Mechanically machined wheels can be checked for the correct cap tolerance prior to finishing, with the NUMTEC MEASCAP measurement system.
Due to a very short cycle time of only 8 seconds, every wheel can be verified.
For this process, the wheels are centred and lifted in the measuring position.
The wheels will be measured with two lasers to accurately measure the height of the cap.
Wheels that are out of tolerance or within a limited range are ejected to a separate roller table for further analyses.
CAP MEASUREMENT
Fully laser based measurement, no mechanical measurement equipment required.
SIMPLE INSTALLATION
Fully assembled and tested system including control and interface.
SHORT CYCLE TIME
Scanning of more than 3 mil. wheels per year with only one station.
100 % QUALITY CONTROL
No samples, every wheel will be measured and checked.
Technical data:
| CAP MEASUREMENT: | |
|---|---|
| Scanning type: | Laser – Sensor, triangulation type |
| Measurement points per wheel: | max. 4 possible measurement positions |
| Cycle time of a complete distortion measurement: | 8 sec., incl. feed in, feed out |
| Software, data input: | Measurement programs are entered on the touch screen panel. |
| CONTROL: | |
|---|---|
| Type of control: | Industrial PC with touch panel |
| Inputs / Outputs: | 24 VDC, with Beckhoff I/O Modules |
| Interface to robot: | Profibus and/or parallel I/O |
| Power requirement: | 3 x 380 VAC for the complete unit |
| LIFTING- AND CENTRING UNIT: | |
|---|---|
| Motor: | AC-Motor, 3-phase, centring: pneumatically |
| Lifting vertical stroke: | pneumatically |
| Wheel size: | 14 – 22 Inch |
| Wheel weight: | max. 45 kg |